Our Vertically-Integrated Process
NELMAR’s 200,000 ft2 facility is specifically designed and equipped for manufacturing tamper-evident security packaging. We control every step of our manufacturing, warehousing, and distribution processes in-house. This model provides unparalleled control and efficiencies, enabling us to offer the highest quality products at competitive prices.
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Extrusion
All co-extrusion lines operate in a pressure-controlled hall for optimal film sheet conformity:
- Combines three distinct layers of resin, each with its own recipes and characteristics, to optimize the quality/strength of our film
- Produces film at tolerances of +/- 3% of gauge and profile variation for consistent quality
- Applies custom resin combinations tailored to each customer’s needs
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Printing
Our advanced 10-color printing presses enable us to produce high-quality, high-resolution graphics:
- Produces 4-color process print quality graphics to meet each customer’s unique branding requirements
- Prints 2,000 ft. per minute, at a maximum print width of 67″, optimizing weekly printing schedules
- Achieves standard setups and changeovers (from 1-10 colors) in 15 minutes or less
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Lamination
Our Lamination department provides us with complete quality control and unlocks a series of innovative product features:
- Utilizes a high-tech coat weight monitoring system to ensure consistent adhesive levels and maximize quality/bonding strength
- Eliminates production stoppages through the use of turret unwinds and rewinds, enabling fewer splices
- Laminates and coats at 1,000 ft. per minute, optimizing production and turnaround times
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Conversion
Our fleet of fully-robotic converting (bag-making) machines each produce 250 bags per minute:
- All quality control is performed by technology and verified by a QC Manager
- Uses a sophisticated camera verification system to scan all outbound barcodes and ensure readability
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Distribution
Our products are shipped to over 55 countries worldwide through our comprehensive Fulfillment, Warehousing, and Distribution departments:
- SAP-integrated Warehouse Management System monitors the quantity and location of all products
- Distribution schedules can be tailored to meet all customer requirements, including international shipping and branch/store-door delivery
- 24/7 camera surveillance monitors all areas of our facility
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Supply Chain Management
Our streamlined technology empowers us to track the movement and storage of all goods with the use of handheld PC scanners and radio frequency technology:
- Monitors inventory closely to ensure availability of sufficient stock
- Notifies customers if ordering and usage patterns fluctuate, revising stock replenishment points if necessary
- Provides an extensive range of ordering, inventory, and payment programs
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Account Management & Customer Service
We are a customer-obsessed company that focuses on delivering an unmatched experience. Our team:
- Assigns a dedicated Account Manager and Customer Service Representative to each account, ensuring a smooth post-manufacturing experience
- Offers unmatched flexibility in providing products and programs tailored to the needs of each customer
- Guarantees 100% customer satisfaction via same-day response times, proactive order and inventory tracking, readily available on-site support, and much more